Results, audited.
Not summarized.
Every case study below is independently audited by client finance teams. Names withheld where required by confidentiality, but every metric has been verified.
Apparel & Textile
Cutting conversion cost by 31% across three plants in nine months.
Margin compression and rising input costs forced sustainable productivity gains, not one-time cuts. We embedded six consultants on-site for nine months.
31%
Conversion cost reduction
$48M
Annualized savings
Food & Beverage
Lifting OEE by 22 points on legacy beverage bottling lines.
OEM-locked legacy bottling equipment was capping throughput. We rebuilt the autonomous maintenance program and changeover discipline.
+22pts
OEE lift
$11M
Annualized savings
Automotive Components
Cutting PPM defects by 62% to recover OEM Tier-1 status.
OEM SLA breach was 14 days from triggering Tier-2 demotion. We rebuilt quality system from incoming inspection to final dispatch in 11 weeks.
62%
PPM defect reduction
Tier-1
OEM status retained
Logistics & Distribution
Re-engineering a 14-DC ASEAN network for 19% lower cost-per-unit.
Network of 14 DCs across five markets had grown organically through acquisition. We rebuilt the network footprint and DC operations standards.
19%
Cost-per-unit reduction
+22%
DC throughput lift
Industrial Manufacturing
Cutting unplanned downtime by 31% on a continuous-process line.
Continuous-process plant had 4.2% unplanned downtime against 1.8% peer benchmark. TPM rebuild + maintenance reorganization in 8 months.
31%
Unplanned downtime reduction
+12pts
Asset utilization lift
Apparel & Textile
Rebuilding mill-to-finishing flow for 24% throughput lift.
Vertical mill operation had spinning, knitting, dyeing, and finishing under one roof — but each operated as a silo. We rebuilt the flow.
+24%
Throughput lift
18%
WIP reduction
Food & Beverage
Building cold-chain resilience across two-country operations.
Cold-chain reliability had degraded across two countries. We rebuilt supply chain visibility, vendor governance, and execution discipline in five months.
98.4%
OTIF achieved
23%
Cold-chain cost reduction
Industrial Manufacturing
26% energy intensity reduction at a heavy industrial plant.
Energy intensity was 19% above peer benchmark. We rebuilt the energy management system, deployed metering, and reset operating standards.
26%
Energy intensity reduction
$14M
Annualized savings
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